CONSTRUCTION, OPERATION, MAINTENANCE & TROUBLESHOOTING OF ELECTRICAL MOTORS
Course Introduction
Electric motors are the backbone of industries and complexes, powering machinery and operations around the clock. As motors consume nearly 60% of industrial electricity, proper operation, testing, and maintenance are essential to ensure efficiency and prevent costly breakdowns. This program provides participants with in-depth knowledge of motor principles, operation, and hands-on troubleshooting skills to improve reliability and energy conservation.
Objectives
- Understand the principles, operation, and classifications of AC and DC motors.
- Perform inspection, maintenance, and testing of electric motors.
- Apply troubleshooting techniques to minimize downtime.
- Select and configure appropriate motor starters and overload relays.
- Implement energy-saving practices, including VFD/VSD applications.
- Identify common faults, symptoms, and remedial actions.
Who Should Attend
- Electricians & Electrical/Mechanical Technicians
- Supervisors & Mechatronics Technicians
- Instrumentation Technicians (Oil & Gas)
- Mechanical & Electrical Engineers
- Fresh graduates seeking motor knowledge
Lessons Module
Day 1 – Motor Principles & Fundamentals
- Introduction & Categories of Electrical Motors
- AC Motors – single & three-phase types
- DC Motors – types and applications
- Advantages & disadvantages of AC vs DC motors
- Magnetism & Electromagnetic Induction principles
- Construction & components of AC and DC motors
- Motor design: IP & Insulation classes
- Starters for AC induction motors – rationale & usage
Day 2 – Operation, Testing & Troubleshooting
- Components & functions of electric starters
- Starter selection & overload relay settings
- Operation & speed control of AC/DC motors
- Energy conservation & role of VFD/VSD
- Commissioning & performance testing (continuity, insulation, current tests)
- Common faults, failures, and troubleshooting methods
- Preventive maintenance practices for motors
Benefits
- Gain confidence in motor operation & troubleshooting.
- Reduce downtime by applying hands-on problem-solving techniques.
- Improve workplace efficiency with energy-saving practices.
- Enhance compliance with safety and technical standards.
- Receive a Certificate of Participation (HRDC claimable).
- 2 Days Programme
- 9:00am to 5:00pm
Training & Workshop Methodologies
- Classroom lectures with real equipment demonstrations
- Practical sessions on motor inspection & testing
- Case studies on failures & corrective measures
- Hands-on troubleshooting & group activities
- Pre & post-training assessments
